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Archive for the ‘Cutting and bending steel rebar machinery’ Category

MegaGenius automatic feeder is an absolute, internationally patented novelty. Thanks to its innovating system, MegaGenius takes, counts and moves the bars for shear-line feeding in a completely automatic way. With MegaGenius you save money and enhance productivity due to its flexibility.
Advantages:

1. ‘MegaGenius’ is extremely fast so it can feed more bars compared with manual feeding. The result is higher productivity per hour for any kind of shear line.
2. No need of hard and dangerous bar handling so no need of people for such operation resulting in great money saving.
3. The elimination of manual bar feeding enhances security at job site.
4. “MegaGenius” special structure makes it possible to feed shear-lines with higher a number of bars of different diameter and length resulting in:
a. drastic reduction in machine set-up;
b. plant overall dimensions determined by clients’ room available;
c. higher flexibility of the plant.
5. The possibility to optimize cutting procedures means reducing scraps.

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Integrated plant to cut, optimize, stock and handle the bars, suitable for mass productions, based on a shear CGS 300, mounted on a mobile frame, with blade of 300 mm (12”), VMT measuring and cutting track to cut the bars to size and unload them on the right or left.
Hydraulic guillotine shear, equipped with 300 mm-wide (12”) blades, inclined upper blade for progressive and more silent cut, hydraulic rebar hold down cylinder, no. of cuts: 10-12/min, blade opening: 60mm (2” 3/8), thrust: 150/tons.
Performances with bars placed on one only row:
n. 1 barra Ø 50mm
n. 3 barre Ø 40mm
n. 8 barre Ø 32mm
n. 10 barre Ø 25mm
n. 12 barre Ø 20mm
n. 15 barre Ø 16mm
n. 20 barre Ø 12mm

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Integrated plant to cut, optimize, stock and handle the bars, suitable for mass productions, based on a shear CGS 500, mounted on a mobile frame, with blade of 500 mm (1′ 7- 6/8”), VMT measuring and cutting track to cut the bars to size and unload them on the right or left. Hydraulic guillotine shear with 510mm-wide blades and rebar hold down cylinder.
No. of cuts: 12-15/min; blade opening: 70mm;
Hydraulic power: 300 metric tons.
> Minimum cut: 500mm
> Minimum transferable cut: 700mm
Cutting capacity:
n. 2 bars Ø 50mm
n. 6 bars Ø 40mm
n.11 bars Ø 32mm
n.15 bars Ø 25mm
n.18 bars Ø 20mm
n.23 bars Ø 16mm

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OPTI-BAT cutting bench is a highly productive machine, the ideal solution for factories facing large numbers of small and medium-sized orders. It is especially designed for processing housing material.
“Optibat” cutting work stations are fitted with a second transfer unit parallel to the cutting unit. In this way, cut bars can be distributed along the roller ways to optimise utilisation. This means that the same roller way can be used to store different orders. In practice, it is rather like having many more roller ways available to ensure maximum cutting optimisation and thus reduce offcut quantities

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Automatic rebar bending station with no. 1 bending unit, able to bend automatically in 1 direction and manually in 2 directions, it is perfect for those who have a considerable quantity of bars bent to one only side or for those who have to process very short pieces bent to both sides. It is equipped with wide feeding track consisting of motorised and rubber-coated rollers, bar loaders and unloaders, one stop plate to array the bars, mobile clamp on the horizontal arm, bar lifting platforms, operation by means of servomotors, ejection cylinder to remove the tools from the toothed part.
Capacity with mandrel-backstop: n° 1 barra Ø 40mm; n° 2 barre Ø 36mm.

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The Robomaster shaping centres allow fully automatic 4- directions bending and the production of any type of shapes, including those with positive and negative bends. Moreover, the bar holding clamps allow independent operations of the two bending units assuring save of time during the production of shapes. It is equipped with wide feeding track consisting of motorised and rubber-coated rollers, bar loaders and unloaders, 2 bending units, one fixed and one mobile2 bending units, one fixed and one mobile, one stop plate for zeroing the bars for each bending unit, ejection cylinder to remove the tools from the toothed part, operation by means of servomotors.
Capacity with split formers: n° 1 barra Ø 40mm; n° 2 barre Ø 32mm.
Capacity with mandrel (optional): n° 1 barra Ø 50mm; n° 3 barre Ø 32mm.

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CONCREWALL is an industrial system for construction, composed of a factory produced panel of undulated polystyrene covered both sides by a electro welded zinc coated mesh. The panels are completed on site with concrete and plaster to realise the different elements (walls, floors, stairs).

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The Schnell Wire Systems cold-rolling lines for the production of smooth and ribbed wires are completely modular and allow finding solutions to many logistic and production requirements of our customers. Our plants are characterised by a rolling process made through drawing capstans and rollers cassettes for rolling/profiling. These are the three different rolling lines:

“SB”: Line at 1 or 2 passes with single vertical drawing capstan
“MB”: Multi-pass line and multiple vertical drawing capstan
“HD”: Line at 1 or 2 passes with single horizontal drawing capstan

Every line is equipped with protections to safeguard the operator and is characterised by easy maintenance operations and short setup times, guarantying high flexibility and high productivity.

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The Schnell Wire System Plant for the production of electrowelded wire mesh fed from bars, model “BB”, is completely modular and allows finding solutions to many logistic and production requirements of our customers.
It is characterised by easy maintenance operations and short setup times for both diameter and format changes of the processed mesh. These characteristics guarantee high flexibility and make the plant particularly suitable for the production of medium-sized batches of wire mesh or for the building industry (prefabricators).
The high modularity of the “BB Mesh Line” allows many different system configurations.

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Machine for the production of round cages with welded spirals and pre-set pitch.
The machine is characterized by a reduced longitudinal length.
The welding process is performed by a mobile unit and the bar loading zone is a telescope, for this reason, during the welding operation, the length decreases while the welding head moves forward.
It is equipped with payoff, dial for the longitudinal bars, hydraulic cage supports, 1 fixed and 1 mobile bored plates, electronic console to control plate rotation.

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